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Custom Patches Made to Your Exact Design

Nexus Patches creates premium custom embroidered, PVC, woven, printed, and leather patches for brands, sports teams, businesses, military units, law enforcement, motorcycle clubs, events, camping, scouting, and martial arts. Since 2010, we have offered custom patches with no minimum order, free artwork, 24-hour design proofs, and flexible backing options made with premium materials.

Choose iron-on, sew-on, hook & loop, or peel-and-stick patches with up to 8 thread colors. Enjoy fast turnaround times of up to 12 business days, free sample photos, wholesale pricing, and free shipping across all 50 U.S. states with a 100% satisfaction guarantee.

    4.9 ★★★★★
    Excellent

    reviews on

    FedEx, DHL, UPS, Skynet

    UPTO 5 business days delivery

    Premium top-Quality

    Built to last, made to impress

    100% Refund or Remake

    Complete peace-of-mind guarantee

    Unlimited Options

    Colors, shapes, sizes & more

    Dedicated Support 24/7

    We’re here to help

    Design Your Own Custom Patches for Every Purpose

    Embroidered Patch

    Embroidered Patches

    100 patches from $1.5/patch
    PVC Patch

    PVC Patches

    100 patches from $1.5/patch
    Printed Patch

    Printed/Sublimation Patches

    100 patches from $1.5/patch
    Woven Patches

    Woven Patches

    100 patches from $1.5/patch
    Leather Patches

    Leather Patches

    100 patches from $1.6/patch
    Chenille Patches

    Chenille Patches

    100 patches from $1.6/patch
    3D Puff Embroidered Patches

    3D Puff Embroidered Patches

    100 patches from $1.7/patch
    Neon Patches (Glow in the Dark)

    Neon Patches (Glow in the Dark)

    100 patches from $2/patch
    Custom PVC Crocs Charms

    PVC Crocs Charms

    100 patches from $2/patch
    Denim Embroidered Patches

    Denim Embroidered Patches

    100 patches from $1.6/patch
    Full Color Flex Patches

    Full Color Flex Patches

    100 patches from $1.6/patch
    Faux Leather Patches

    Faux Leather Patches

    100 patches from $1.6/patch

    Custom Patch Gallery

    Browse through our stunning collection of patch designs.

    Motorsport Racing Embroidery Patch
    Luxury Compass Adventure Embroidery Patch
    Arcade Gaming PVC Patch
    Tropical Paradise Sublimated Patch
    Skateboarding Banana Chenille Patch
    titan 3D Puff Embroidered Patch
    Royal Crest Embroidery Patch
    Luxury Compass PVC Patch
    Retro Arcade World sublimation patch
    Colorful Food Truck sublimation patch
    Lucky Cat & Lanterns Woven Patch
    Ranch Supply Co
    Heritage Outfitters Leather Patch
    Desert Mirage Woven Patch
    Timber & Trail Leather Patch
    Cool Avocado Chenille Patch
    Bonsai Harmony Woven Patch

    Custom Patches No Minimum

    Create your own custom patches with Nexus Patches, an online quality patch maker. Enjoy complete freedom with no minimum order limits—whether you need just 1 piece, 5 pieces, or more, we have budget-friendly solutions tailored to your needs. Start customizing your patches with your unique design, and let us create high-quality, personalized patches made just for you.

    Get Free Quote
    Custom Patches No Minimum

    How to Measure Patch Size?

    Patches are measured using the following guidelines

    How to Measure Patch Size

    To determine the size of your patch, add the height and width of the patch, then divide by 2. This is how we measure patch sizes at Nexus Patches.

    Example: 3 x 4” patch 3″ + 4″ = 7″ divided by 2 = 3.5 inches size for pricing.

    How To Choose The Backing For Embroidered Patches?

    No Backing Patch

    No Backing

    • Compatible with all fabric types
    • Thin and durable supports frequent washing
    • Sew directly onto the fabric
    Plastic Backing Patch

    Plastic Backing

    • Compatible with all fabric types
    • Rigid and resistant to deformation
    • Sew or apply using adhesive
    Iron On Backing Patch

    Iron On Backing

    • Fast application
    • Strong adhesive grip
    • Use a household iron or heat press
    Adhesive Backing Patch

    Adhesive Backing

    • Compatible with all fabric types
    • Simple peel-and-stick process
    • Designed for one-time use only
    Double Velcro Backing

    Double Velcro Backing

    • Easily removable and reusable
    • Designed for tactical or military applications
    • Sew the loop part to the garment for use with the hook side
    Velcro Hook Backing

    Velcro Hook Backing

    • Easy to attach and remove
    • Ideal for tactical or military-themed items
    • Attach to a surface with a velcro loop backing
    Velcro Loop Backing

    Velcro Loop Backing

    • Soft, flexible texture
    • Secures firmly in place
    • Attach to velcro hook backing for complete hold
    Safety Pin Backing

    Safety Pin Backing

    • Simple to put on and take off
    • Suitable for repeated use
    • Pin directly to any fabric surface

    Fabrication Options For Custom Patches

    Backings Types
    Embroidery Coverage
    Embroidery Border
    Loop / Thread Color Options
    Base Materials

    Choose from multiple patch backing types designed for secure attachment, convenience, and versatility. At Nexus Patches, we offer premium backing materials that ensure your custom patches stay in place wherever they go.

    No Backing
    No Backing
    Iron-on Backing
    Iron-on Backing
    Velcro Hook & Loop Ba
    Velcro Hook & Loop Backing
    Velcro Hook Backing
    Velcro Hook Backing
    Velcro Loop Backing
    Velcro Loop Backing
    Safety Pin
    Safety Pin
    Adhesive Backing
    Adhesive Backing

    At Nexus Patches, every detail of your patch is crafted to perfection through our advanced embroidery options. Choose your preferred embroidery coverage — 50%, 75%, or 100% — to control design texture, depth, and visual richness. Higher coverage delivers bold color density and a raised, premium look ideal for logos, lettering, and intricate artwork. Whether you want subtle texture or full-thread brilliance, our expert craftsmanship ensures every stitch aligns with your brand’s identity, giving your custom embroidered patches a professional finish that stands out and lasts.

    50% Embroidered Patch
    50% Embroidered Patches
    75% Embroidered Patch
    75% Embroidered Patches
    100% Embroidered Patc
    100% Embroidered Patches

    Select between Merrow borders for a clean, classic edge or Hot Cut borders for complex shapes. Each provides precision finishing and reinforces patch durability.

    Embroidery
    Embroidery
    Merrow
    Merrow
    Laser Cut
    Laser Cut

    We offer Pantone-matched thread colors and custom loop thread types to match your exact branding. Achieve consistency and contrast with over 300 color choices.

    Button Loop
    Button Loop
    Silver Color Metallic
    Silver Color Metallic Thread
    Gold Color Metallic T
    Gold Color Metallic Thread
    Glow in the Dark Thre
    Glow in the Dark Thread
    Reflective Thread
    Reflective Thread
    Gold + Silver Color M
    Gold + Silver Color Metallic Thread
    Fluorescent Thread
    Fluorescent Thread

    Choose from twill or felt for embroidered patches, or PVC and woven materials for other styles. Each base ensures stability, clarity, and design longevity.

    Felt Base
    Felt Base
    Twill Base
    Twill Base
    Why Nexus Patches

    Why buy from Nexus Patches?

    A trusted USA-based custom patch manufacturer delivering premium custom patches with expert design support, low minimums, and worldwide shipping.

    • Free Artwork & Design

      Free artwork, unlimited revisions, and expert designers to perfect every custom patch.

    • No Minimum Order

      Order one custom patch or bulk quantities with flexible manufacturing and wholesale pricing.

    • Premium Materials

      Premium thread, twill, PVC, leather, and durable materials ensure long-lasting custom patches.

    • Fast & Rush Orders

      Receive patches in 7–12 business days, or choose 7-day rush production.

    • Competitive Bulk Pricing

      Lower your cost with wholesale pricing and volume discounts on bulk patch orders.

    • USA-Based, Worldwide Shipping

      USA-based custom patch manufacturer shipping premium custom patches to customers worldwide.

    What our Customers Say

    Excellent

    Trustpilot rating
    Rated 4.5 out of 5 based on 17 reviews
    Trustpilot Trustpilot

    How to Order Custom Patches?

    It’s easy to get started with us, just fill out the free quotation form from our website. We will reply you within 24 Hours.

    1

    Free Quote or Order Online

    Choose your patch type according to your needs, and then submit a free quote. We will respond to you within 24 hours or sooner in working hours.

    2

    Approve Your Patch Artwork

    Discuss your patch design and backing options with our sales agent, and review your patch digital proof before production.

    3

    Production & Fast Delivery

    Once the digital proof is approved and payment is made, we immediately resume the production of your patches. Our turnaround time is 10 to 15 business days.

    Got Questions? We’ve Got Answers!

    Nexus Patches delivers custom embroidered, woven, PVC, chenille, and sublimated patches. We serve clients across the USA from uniforms to event branding with fast, affordable, and guaranteed service.

    You can order embroidered patches, woven patches, PVC rubber patches, chenille patches, and full‑color sublimated (printed) patches all fully customizable.

    No. At Nexus Patches, there is no minimum order: you can order just a single custom patch.

    Our standard turnaround time is 10 business days from digital proof approval to delivery.

    Yes. We offer rush or expedited production contact our sales team to request faster delivery and pricing.

    You’ll receive a free digital design proof before production. Once you approve it, we begin making your patches.

    Absolutely. We offer unlimited free revisions on your digital proof until you’re completely satisfied.

    Nexus Patches stands behind every order with a quality guarantee. If anything is defective or doesn’t meet the proof, we’ll remake it at no cost.

    Pricing is based on patch size, quantity, material (embroidered, PVC, etc.), number of colors (up to 10), and chosen backing or border style.

    Design setup and artwork digitizing are free, even when creating vector versions of your PNG or JPG file.

    Yes. All orders shipped to U.S. addresses ship free via standard ground shipping.

    You can choose from iron‑on (heat seal), Velcro (hook or loop), adhesive (peel‑and‑stick), or sew‑on (no backing).

    Each patch design may use up to 10 thread or ink colors, making it easy to match team or brand standards.

    Yes. We support Pantone color matching and simulate your brand colors in thread or ink using our art department.

    Nexus Patches accepts any shape round, die‑cut, shield, oval, custom outlines and sizes from ½″ to over 12″.

    Yes. All orders shipped to U.S. addresses ship free via standard ground shipping.

    You can select 50 %, 75 %, or 100 % stitch coverage, depending on how much background twill you want to show versus full thread fill.

    • A merrowed (overlock) border is thick and stitched around the edge for maximum durability and a traditional finish.
    • A hot‑cut (laser or heat‑sealed) border is slim (≈ 1 mm), ideal for sharp, die‑cut shapes and patch designs that blend smoothly into clothing.

    You can upload PNG, JPG, PDF, AI, EPS, SVG even a sketch. We prefer 300 dpi or vector files for best results.

    Yes. Our art team can create clean vector artwork based on your sketch, photo, or logo design assistance is included at no extra cost.

    We serve uniforms, team gear, brand merch, military & police emblems, event patches, kids’ clubs, hats, jackets, and promotional giveaways.

    • Use a household iron or heat press for iron‑on.
    • Stitch sew‑on patches on for permanence.
    • Peel and press adhesive or attach Velcro on matching surfaces for reusability.
    • Always follow care instructions for your garment type.

    Yes. Embroidered, woven, PVC, and chenille patches are machine‑washable (inside‑out, cold gentle cycle); PVC is also weather‑resistant.

    Adhesive (peel‑and‑stick) is typically single use, while Velcro backing allows you to remove and reattach your patch as needed.

    Yes. Our pricing structure rewards larger quantities with tiered bulk rates ask our sales team for a volume quote.

    Just notify Nexus Patches within 30 days of delivery. Our support team will arrange a free remake or refund per our satisfaction guarantee.

    Feel Free to Contact Us

    Got Questions? We’re here to help! Your questions and feedback are always welcome.

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