USA Based Custom Patch Manufacturer
Design premium custom patches with a trusted USA-based custom patch manufacturer. We manufacture embroidered, PVC, woven, chenille, leather, and printed patches for businesses, uniforms, sports teams, military units, and apparel brands. Every order includes free artwork, a free digital proof, premium materials, and worldwide shipping.
Custom Patch Types
Choose from premium custom patch styles for uniforms, businesses, sports teams, tactical gear, fashion brands, promotions, and personalized branding needs.
Custom Embroidered Patches
Create durable embroidered patches with sharp stitching for uniforms, brands, clubs, and teams.
Custom PVC Patches
Choose waterproof PVC patches for tactical gear, outdoor equipment, workwear, and uniforms.
Custom Printed Patches
Print vibrant full-color patches with crisp graphics, gradients, and photographic image quality.
Custom Woven Patches
Display detailed logos and small text with smooth, lightweight woven patches.
Custom Chenille Patches
Design soft chenille patches for varsity jackets, schools, sports teams, and clubs.
Custom Leather Patches
Enhance premium apparel with custom leather patches for hats, jeans, and bags.
How to Measure Patch Size?
Patches are measured using the following guidelines
To determine the size of your patch, add the height and width of the patch, then divide by 2. This is how we measure patch sizes at Nexus Patches.
Example: 3 x 4” patch 3″ + 4″ = 7″ divided by 2 = 3.5 inches size for pricing.
Fabrication Options for Custom Patches
Choose from multiple patch backing types designed for secure attachment, convenience, and versatility. At Nexus Patches, we offer premium backing materials that ensure your custom patches stay in place wherever they go.
At Nexus Patches, every detail of your patch is crafted to perfection through our advanced embroidery options. Choose your preferred embroidery coverage — 50%, 75%, or 100% — to control design texture, depth, and visual richness. Higher coverage delivers bold color density and a raised, premium look ideal for logos, lettering, and intricate artwork. Whether you want subtle texture or full-thread brilliance, our expert craftsmanship ensures every stitch aligns with your brand’s identity, giving your custom embroidered patches a professional finish that stands out and lasts.
Select between Merrow borders for a clean, classic edge or Hot Cut borders for complex shapes. Each provides precision finishing and reinforces patch durability.
We offer Pantone-matched thread colors and custom loop thread types to match your exact branding. Achieve consistency and contrast with over 300 color choices.
Choose from twill or felt for embroidered patches, or PVC and woven materials for other styles. Each base ensures stability, clarity, and design longevity.
Why Choose Nexus Patches?
Nexus Patches is a trusted custom patch manufacturer with reliable production and consistent quality. We manufacture custom patches using premium materials, advanced equipment, and proven quality standards. Every order receives careful attention from artwork approval through final delivery.
- 15+ Years of Manufacturing Experience: Produce custom patches with proven expertise for businesses, organizations, schools, and apparel brands.
- Direct Custom Patch Manufacturer: Work directly with our manufacturing team for better quality, pricing, and communication.
- Premium Patch Materials: Use high-quality thread, twill, PVC, leather, and durable backing materials.
- Pantone Color Matching: Match your brand colors accurately for consistent logos and professional patch designs.
- Strict Quality Control: Inspect every custom patch before shipping to ensure consistent quality and clean finishing.
- Fast Production: Complete manufacturing quickly without compromising patch quality or attention to detail.
- Free Digital Proof: Review and approve your patch design before production begins with confidence.
- Low Minimum Order Quantity: Order one custom patch or thousands with flexible manufacturing options.
- Bulk Order Discounts: Save more on large custom patch orders with competitive wholesale pricing.
- Worldwide Shipping: Ship custom patches safely to customers across the United States, Canada, Europe, and worldwide.
How to order from Nexus Patches
We ensure accurate artwork, premium quality, fast production, and reliable worldwide delivery for every order.
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Submit your artwork
Upload your logo, design, or idea for a free manufacturing review.
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Free artwork review
Our designers review your artwork and prepare production-ready custom patch designs.
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Digital proof approval
Review your digital proof and approve every detail before manufacturing begins.
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Production begins
We manufacture your custom patches using premium materials and precise production methods.
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Quality inspection
Every custom patch passes strict quality inspection before packaging and shipment.
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Worldwide delivery
Receive your custom patches quickly with secure worldwide shipping and tracking.
What our Customers Say
Richard McEachern
This is our second order with NEXUS Patches and we are 100% satisfied with their finished product, communication and fast production. Doing business with Nexus is a pleasure and worry free! Place your order with confidence.
C. Tak
Quick processor, art matched vision exactly. Communication is top notch. Very few steps till work has begin. Will definitely use again!
Jim Gilbert
This is our second order with NEXUS Patches and we are 100% satisfied with their finished product, communication and fast production. Doing business with Nexus is a pleasure and worry free! Place your order with confidence.
Frequently Asked Questions
Find clear answers about custom patch manufacturing, production, artwork, shipping, backing options, and ordering from Nexus Patches.
No. We manufacture one custom patch or thousands with the same quality standards.
Standard production takes 7 to 12 business days after artwork approval.
Yes. Rush orders ship in 7 business days with slightly higher production rates.
Yes. Our experienced design team helps refine and finalize your custom patch artwork.
We recommend high-quality JPEG, PNG, or PDF files for the best results. We also accept AI, EPS, SVG, GIF, BMP, TIF, WEBP, WORD, EXCEL, TXT, and more.
Yes. Every order includes a free digital proof before production begins.
Choose sew-on, iron-on, hook and loop, adhesive, or no backing options.
Embroidered patches work best for uniforms because they offer durability and classic stitching.
Yes. We use Pantone color matching for accurate and consistent brand colors.
Yes. We are a USA-based custom patch manufacturer shipping orders worldwide.
Feel Free to Contact Us
Got Questions? We’re here to help! Your questions and feedback are always welcome.