Nexus Patches

Home Blog Custom Patches Embroidered Embroidered VS Dye Sublimated Patches Embroidered VS Dye Sublimated Patches Table of Contents Patches are widely used for branding, personalization, and decoration. Two of the most popular types are embroidered patches and sublimated patches. Both serve similar purposes but differ in manufacturing, durability, and design quality. Embroidered patches offer a

What Is The Best Border For Custom Patches? Table of Contents Choosing the best border for custom patches is a critical design decision that directly impacts their appearance, durability, and functionality. Borders define the patch’s shape, prevent fraying, and contribute to a clean and professional finish. Whether the patch is for uniforms, fashion, branding, or

What is a Merrow Edge? Table of Contents The Merrow Edge is a special border that gives your patches a polished and professional look. The fuzzy edge created by the “merrowing” process looks great and prevents fraying or unravelling, so you can keep your patches looking fresh for years to come. It consists of a

How Do Embroidery Machines Work? Table of Contents Embroidery machines operate by combining precision mechanics with digital control. A motorized pantograph moves the fabric hoop in programmed directions, while the needle rapidly moves up and down to interlock the top and bobbin threads. This synchronized action translates a digitized embroidery design into accurate stitches on

What Is Stitch Density In Machine Embroidery? Table of Contents Stitch density refers to how closely stitches are placed within an embroidery design, usually measured in stitches per inch or millimeter. It determines coverage, flexibility, and overall texture. High density provides solid coverage but can cause stiffness or fabric distortion, while low density results in

What Is Embroidery Digitizing? Table of Contents Embroidery digitizing is the process of converting artwork, text, or a logo into a machine-readable stitch file that embroidery machines can follow. It acts as a translation system, turning flat images into step-by-step stitch commands. The digitized file guides the machine on stitch type, direction, density, and thread

Home Blog Custom Patches Embroidered What is Embroidery Coverage? 50% ,75% and 100% Explained What is Embroidery Coverage? 50% ,75% and 100% Explained Table of Contents Embroidery coverage refers to how much of a patch’s surface is stitched with thread. It’s usually expressed as a percentage 50%, 75%, or 100% and this value directly affects